Abrasive Flow Machining: The Future of Surface Finishing

Unlocking the Power of Advanced Finishing Processes

Slide1: Introduction

  • Learning should never stop, even in difficult times
  • Micron nano machining: A key area of focus
  • The importance of surface finish in component wear resistance
  • Traditional finishing processes vs. advanced finishing processes

Slide2: Abrasive Flow Machine (AFM)

  • AFM as an advanced finishing process
  • Capable of achieving surface finish up to fifteen nanometers
  • Suitable for finishing internal and external surfaces
  • Significance of precise dimensions and surface smoothness

Slide3: Characteristics of AFM

  • Deeper polishing and refinement of difficult-to-reach surfaces
  • Significant reduction in surface roughness compared to traditional methods
  • Simultaneous processing of multiple parts or areas
  • Economic and efficient finishing of inaccessible areas and complex internal passages

Slide4: Controlling the AFM Process

  • Integration of AFM in automatic manufacturing environments
  • Significant time and labor savings compared to manual finishing
  • Flexible control of intensity and location of surface preparation
  • Adjustment of process parameters and abrasive medium for desired results

Slide5: Mechanism of Material Removal

  • Composition of the medium used in AFM
  • Role of soft base polymer, additives, and fine abrasive particles
  • Generation of radial force and axial force for material removal
  • Microchipping and material removal through sharing action

Slide6: Types of AFM Processes

  • One-Way AFM: Extrusion of vis elastic medium uni-directionally
  • Two-Way AFM: Reciprocal flow of medium through restricted passages
  • Orbital Layer AFM: Low amplitude oscillation of vis finishing medium

Slide7: One-Way AFM

  • Hydraulic act and rotating piston extrude medium uni-directionally
  • Used for components with complex internal passages
  • Ensures controlled flow of medium for precise finishing
  • Advantages: faster processing, easy cleanup, and simple tooling

Slide8: Two-Way AFM

  • Upper and lower medium cylinders guide medium flow
  • Reciprocal movement of medium between the cylinders
  • Ideal for finishing simple to complex components
  • Capability to finish knee joint implants with ease

Slide9: Orbital Layer AFM

  • Rapid low-amplitude oscillations in two or three dimensions
  • Vis-elastic medium with slow flowing pad
  • Finishing by translational medium motion and circular eccentric orbit
  • Precise and controlled finishing of different workpiece areas

Slide10: Conclusion

  • AFM as the future of surface finishing
  • Unlocking the potential for precise and efficient component finishing
  • Advantages over traditional methods and other advanced processes
  • Continuous improvements and research in AFM technology

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